- Year, Make & Model: 1996 Chevy Express 1500
- Body Style: High-Top Conversion
- Purchased From: Craigslist
- Initial Mileage: 101,000
- Name: Gnomie (…Tiara on weekends)
Cost Breakdown
Vehicle Costs
Purchase Price: $1,500
Pre-Inspection: $250
Taxes and Reg. Fees: $320
Badass Off-Road Tires: $800
Misc Mechanical Work: $800
TOTAL: $3,670
Conversion Costs
Building Materials: $2,350
Solar and Electrical: $2,000
Plumbing System: $450
Appliances and Fans: $1,400
Mattress and Bedding: $200
Misc Items: $200
TOTAL: $6,600
Total Cost of Vehicle and Conversion: $10,270
Insulation
Walls and ceiling:¾” Polyisio Foam Sheets
Floor Insulation:Reflectix
Door Panels:R-19 Fiberglass Batts
Cracks and Fill-in:Great Stuff Gaps and Cracks Spray Foam
Insulated Curtains:Insul-Shine Batting and Fabric
Reflective Windshield Covering:Eclipse Sunshades <— Buy using this link for a 3% discount
- Gutting Our Conversion Van and Removing the Wheelchair Lift
- Insulating Our Conversion Van: Tips, Tricks and Step-by-Step
- Insulating Your Van: Everything You Need to Know for Your DIY Van Build
Walls, Ceiling, and Floor
Floor: First Laminate, then Luxury Vinyl Plank Flooring
Subfloor: Mold-treated 3/8″ Plywood
Walls:¼” Plywood
Ceiling:5/16” Cedar Paneling
Stain:Varathane and General Finishes Gel Stains
Topcoat:Minwax Wipe-On Polyurethane
- Installing T-Lock Laminate Flooring in Our Conversion Van
- DIY Van Conversion: Installing Plywood Walls in Our Van
- DIY Van Conversion: Awesome Cedar Plank Ceiling Installation
- Creating Our Mobile Log Cabin: Easy Steps to Staining a Van
- Vanlife Mold Prevention and Redoing Our Floor: Tips and Lessons
Solar and Electrical
Solar Panels: Renogy 400-Watt Premium Solar Kit
Batteries: VMAX 155-ah Deep Cycle Batteries
Inverter: Xantrex 1000-watt Inverter
- Refrigeration on the Road: The Best 12V Portable Fridges for Vanlife
- Epic Guide to DIY Van Build Electrical: Wiring and Installation
- The Best Solar Panels for Van Conversion Power Systems
- 9 Best RV Solar Panel Kits That Are Actually Legit
- The Best 12V Power Inverters for DIY Campervans and RVs
- Vanlife Essentials: Installing a Smart Battery Isolator
- How We Mounted Solar Panels on a Fiberglass Van Roof
- How to Build a Plywood Battery Box for a DIY Van Conversion
- How to Build an Easy Portable Solar Panel Mount out of PVC
Appliances and Ventilation
Fridge: ARB 50-qt Fridge Freezer
Stove: Dometic ORIGO 3000 Alcohol Stove***
Vent Fan: Fan-Tastic Fan 7350
***The ORIGO 3000 has unfortunately been discontinued (sadface). We’re bummed because this is an awesome stove, and we’re keeping ours forever. We are currently investigating alternative recommendations.
- Refrigeration on the Road: The Best 12V Portable Fridges for Vanlife
- Installing a Fan-Tastic Fan on Our High Top Conversion Van
- What’s In Those Cabinets? Inside Our Van’s Kitchenette
- On the Road with Our Fan-Tastic Vent: Would We Buy it Again?
Kitchen and Plumbing
Water Tank:14-Gallon Stainless Steel Fusti Tank
Faucet:Whale Systems Telescoping Faucet
Foot Pump:Whale Systems Gusher Galley Mk III
Sink:Kingston Brass Stainless Steel Bar Sink
Tubing:½” and ⅜” Beverage Tubing
Drainage:5-gallon Plastic Container
- What’s In Those Cabinets? Inside Our Van’s Kitchenette
- How We Made Custom Kitchen Cabinets for our DIY Van Build
Bed and Mattress
Mattress: Modway Aveline 6” Gel-Infused Memory Foam Mattress
Essential Extras
- ARB Touring Awning 2500
- WeBoost Drive 4G-X Cell Phone Signal Booster
- OllieRoo Telescopic Extension Ladder
- Fan-Tastic Ultra Breeze Vent Cover
- Fan-Tastic Endless Breeze Standalone Fan
- Mr. Heater Buddy Portable Propane Heater
- Mounting an ARB Awning on a High Top Van (Without a Roof Rack)
- 5 Things We’d Change About Our Van Build (and 5 we wouldn’t)